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[SERVICES] INDUSTRIAL AUTOMATION

Custom special-purpose machines

We design and build machines for semi-automated and fully automated assembly, quality testing and product sorting. Open PLC source code, FAT at the supplier, lifetime service.

SEGMENTS
Automotive · Electronics · Packaging
DOCUMENTATION
PLC code + EPLAN handed over at acceptance
ACCEPTANCE
FAT at our works before dispatch
Robotic workcell with an EPSON robot — special-purpose machine
[01] EQUIPMENT TYPES

What we build

Special-purpose machines find application across most industrial sectors — from automotive and electronics to packaging and precision mechanics.

01

Assembly of sub-assemblies

Semi-automated or fully automated assembly of various product sub-assemblies — screwing, pressing, component orientation, dosing. The machine works to a defined cycle time, independent of operator skill.

02

Quality inspection and testing

Output testing directly within the production line cycle time. A special-purpose machine inspects every part and eliminates the human-factor errors that affect manual production. Results are sorted into OK and NOK without operator intervention.

03

Transport and OK/NOK sorting

Automatic pick-up of the product from the preceding workstation, transfer to a conveyor or further operation, and result sorting. Integration into the existing production line — both mechanically and via communication.

Special-purpose machine with a protective enclosure — production hall
Detail of a structural assembly of a special-purpose machine
[02] DELIVERY PROCESS

How we proceed

We deliver turnkey — from specification through FAT at our works to the handover of source code and documentation.

01

Specification and feasibility study

We go through the application parameters with you — cycle time, type of operation, line integration, environment. We prepare a technical analysis and a feasibility study.

02

Design and engineering

Mechanical design (CAD), electrical project documentation (EPLAN), selection of components and subcontractors for both mechanics and electrics.

03

Manufacturing and commissioning

Mechanical manufacturing, electrical assembly, PLC and HMI programming. Commissioning and tuning in our workshop on real products.

04

FAT at the supplier

The Factory Acceptance Test takes place at our works before dispatch. You take over a functional, tuned machine — not an unfinished project to be sorted out on your shop floor.

05

Installation and handover

Installation at the customer's site, SAT, operator training. Handover of complete documentation: PLC source code, EPLAN, operating manual.

[03] SPECIFICATION

Technical parameters of the delivery

Type of automation
Semi-automated or fully automated assembly
Typical operations
Screwing, pressing, orientation, dosing, output inspection
Safety
CE declaration of conformity (Directive 2006/42/EC)
Control system
PLC — source code handed over to the customer at acceptance
Project documentation
Complete EPLAN included in the delivery
Acceptance
FAT at the supplier + SAT at the customer's site
[04] REFERENCES

Completed projects

Projects delivered in cooperation with EDEST s.r.o. — a selection of equipment supplied for automotive and electronics.

01 · Electronics

Blotting equipment

AVX Lanškroun (now KYOCERA AVX)

02 · Electronics

Screwing machine

AVX Lanškroun (now KYOCERA AVX)

03 · Precision mechanics

Pin orientation machine

SCHOTT Lanškroun

04 · Precision mechanics

Holder press-in machine

SCHOTT Lanškroun

05 · Automotive / plastics

Flash inspection machine

REHAU Moravská Třebová

06 · Automotive

Press machine refurbishment

Autoneum

All projects delivered in cooperation with EDEST s.r.o.

[05] DELIVERY APPROACH

Why choose NOVY machines

Open PLC code + EPLAN

The entire project documentation and PLC source code are yours. No vendor lock-in — you manage service and development yourself or with us.

FAT at the supplier

The Factory Acceptance Test takes place at our works before dispatch. You take over a functional machine tuned in a workshop environment — not a project still to be finished.

Lifetime service

We provide service support in routine operation and develop the equipment throughout its entire service life. Availability across the Lanškroun region.

Long-term spare-part availability

We work with proven subcontractors for mechanical and electrical components who guarantee the availability of spare parts for maintenance and future expansion.

[06] CONTACT

Request a special-purpose machine project

Describe your application to us — type of operation, cycle time, line integration. We will prepare a feasibility study, usually free of charge for qualified projects.

Prefer to reach us directly? otakar.novy@novymachines.cz · 603 271 925